Toyota Land Cruiser 100/Amazon, Lexus LX 470

since 1997 of release

Repair and car operation



Toyota Land Cruiser, Amazon, LX470 Lexus
+ Identification numbers of the car
+ Governing bodies and receptions of safe operation of the car
+ Settings and routine maintenance of the car
+ Engine
+ Systems of cooling of the engine, salon and air conditioning heating
+ the Power supply system and production of the fulfilled gases
- Engine electric equipment
   Specifications
   Engine start from the auxiliary power supply
   Removal and installation of the storage battery
   Check of a condition and replacement of wires of the battery
   Ignition system - the general information and precautionary measures (petrol models)
   Check of functioning of system of ignition
   Replacement of the coil of ignition
   Check and adjustment of installation of a corner of an advancing of ignition/injection of fuel of the petrol engine
   Replacement of the module of ignition
   Charge system - the general information and precautionary measures
   Check of a condition of system of a charge
   Removal and generator installation
   Check of a condition and replacement of components of the generator
   Start system - the general information and precautionary measures
   Check of serviceability of functioning of a starter and start chain
   Removal and starter installation
   Removal and installation of the traction relay
+ Control systems of the engine and decrease in toxicity of the fulfilled gases
+ gear shifting Box
+ Transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Check of a condition and replacement of components of the generator

Dismantling

Typical design of the automobile generator of an alternating current

1 — the Pulley
2 — the Cover from a drive
3 — the Forward bearing
4 — the Holder
5 — the Rotor
6 — the Back bearing
7 — a bearing Cover
8 — the Rubber insulating insert

9 — the Spring
10 — the Brush
11 — a tension Regulator
12 — the Cover from contact rings
13 — the Holder of vypryamitelny assembly
14 — the Terminal insulator
15 — Shchetkoderzhatel with a cover
16 — the Back cover


 PERFORMANCE ORDER

1. Remove the generator from the engine (see. The section Removal and generator installation) also lay it on a pure workbench.
2. Give nuts of fastening of a back cover, release a plug B nut, throw off from the plug a washer and the insulating plug, then uncover (address to an illustration above).
3. Turn out screws of fastening of a regulator of tension and a shchetkoderzhatel.
4. Remove a shchetkoderzhatel and a tension regulator from a back end face of a frame. If dismantling was made for the purpose of regulator replacement, pass to performance of procedure of paragraph 8, establish the new block, collect the generator and establish it on the engine (see. Section Check of a condition of system of a charge). The description of procedure of replacement of brushes is provided in below-mentioned paragraphs.
5. Measure size of a vystupaniye of each of brushes if results of measurements leave for the bottom border of an admissible range (see. Specifications), replace brushes assembled with the holder.

On some models the soldering iron can be necessary for replacement of brushes.

6. Check smoothness of a course of brushes in directing the holder.
7. Remove vypryamitelny assembly. Remove four rubber insulating inserts and a sealing plate.
8. By means of a marker or a chertilka mark the mutual adjusting provision of forward and back casings of the generator.
9. Give a fixing nut and remove a driving pulley from a rotor shaft of the generator.
10. Give four fixing nuts divide generating assembly into two parts.
11. Remove a persistent washer and take a rotor from a forward part of assembly.

Check

 PERFORMANCE ORDER

1. Measure resistance between two sliding contact rings (address to an accompanying illustration), the nominal rate makes 2-4 Ohm. Make sure of lack of conductivity between each of contact rings and rotor assembly. At negative results of check, and also in case of excessive wear of contact rings replace a rotor.
2. Check on break statorny windings of the generator, conductivity should take place between each pair of face plugs of assembly. If in any of measurements the ohmmeter issues the infinite indication, replace a stator. Check windings on existence of signs of breakdown on weight (conductivity existence between the plug and a frame. The defective stator is subject to replacement.
3. Check serviceability of a condition of positive and negative section of the rectifier.   
   a. It is necessary to begin with check of positive section, – assembly should have conductivity only in one of the directions, change of polarity should lead to situation change on opposite (address to an accompanying illustration). It is necessary to check each of assembly plugs serially;
   b. Further pass to check of negative section, – act in a similar manner (address to an accompanying illustration).

Assembly

 PERFORMANCE ORDER

1. Installation of components is made as it should be the return to an order of their dismantle. Pay attention an order of performance of procedures.
2. When landing a shchetkoderzhatel to a shaft of the generator it is necessary to wring out serially by means of a small screw-driver each of coal brushes.
3. Screw screws of fastening of a shchetkoderzhatel and a tension regulator.
4. Track reliability of a tightening of three nuts of fastening of a back cover.
5. Collect terminal assembly and fix its components the nut.
6. Establish the generator on the engine (see. Section Removal and generator installation).